High-Tech
Gearbox Components

High-Tech Gearbox Components
Manufacturing

all kind of toothed components
Ø 1...1000 mm
typical batch size 1...99
highest gear quality
twist-free profile
smallest run-out
alignment of different toothings
documented assembly
...

Branches

automotive industry
aircrafts
commercial vehicles
special vehicles
e-mobility (all power classes)
racing cars
machine tools
general product development
...

  • High-Tech Gearbox Components 01
  • High-Tech Gearbox Components 02
  • High-Tech Gearbox Components 03
  • High-Tech Gearbox Components 04
  • High-Tech Gearbox Components 05
  • High-Tech Gearbox Components 06
  • High-Tech Gearbox Components 07
  • High-Tech Gearbox Components 08
  • High-Tech Gearbox Components 09
  • High-Tech Gearbox Components 10
  • High-Tech Gearbox Components 11
  • High-Tech Gearbox Components 12
  • High-Tech Gearbox Components 13
  • High-Tech Gearbox Components 14
  • High-Tech Gearbox Components 15
Application samples

electric engine pinion shaft
high-speed shaft
toothed compensating element
gear shift actuator
pinion shaft for actuator
toothed brake disc
assembled intermediate shaft
staged planet
shaft with manifold and aligned toothings

Customized Gearboxes
Prototypes & Series

Customized Gearboxes Prototypes & Series
Customized Gearboxes

cylindrical gears
planetary gearboxes
angular / bevel / hypoid gearboxes
worm gearboxes
light-weight gearboxes
carbon shafts
highest speeds
typical power: 0.1...2000 kW
typical batch size: 1...99
...

Branches

automotive industry
aircrafts
commercial vehicles
special vehicles
e-mobility (all power classes)
racing cars
machine tools
general product development
...

  • Customized Gearboxes Prototypes & Series 01

    Aircraft Actuator Drive
    nE = 3,000 rpm
    vA = 680 mm/min
    (i = 550)

  • Customized Gearboxes Prototypes & Series 02

    Aircraft Propulsion Gearbox
    nE = 5,500 U/min
    nA = 1,900 U/min
    Pmax = 100 kW

  • Customized Gearboxes Prototypes & Series 03

    Drive Unit for
    Large Tooling Machine

  • Customized Gearboxes Prototypes & Series 04

    Light-Weight Gearbox for E-Mobility, water-cooled
    nE = 6,000 U/min
    nA = 25,000 U/min
    P = 20 kW

  • Customized Gearboxes Prototypes & Series 05

    Shift Actuator for Commercial Vehicle

  • Customized Gearboxes Prototypes & Series 06

    E-Drive for Small Vehicle
    (Summation gear, 2-stage)
    nE = 2 x 4,000 rpm
    nA = 909 / 1840 rpm
    Pmax = 10 kW

  • Customized Gearboxes Prototypes & Series 07

    Aircraft Rescue Hoist
    nE = 12,000 U/min
    (over speed 30,000 U/min)
    nA = 300 U/min
    P = 3.5 kW

  • Customized Gearboxes Prototypes & Series 08

    Electric Powertain for Commercial Vehicle
    2 gears, park lock, pneumatic shifting
    nE = 13,000 U/min
    nA = 1,780/4,800 U/min
    Pmax = 225 kW

Customized Gearbox
Prototypes & Series

Customized Gearbox Prototypes & Series
Test equipment

high-speed dynos
turbine test stands
shiftable test rigs
gearbox testing
centrifugal tests
speeds up to and over 100,000 rpm
gearboxes with differentials
summation gears
typical power range: 50...3,000 kW
...

Branches

automotive industry
aircrafts
commercial vehicles
special vehicles
e-mobility (all power classes)
racing cars
machine tools
general product development
...

  • Customized Gearbox Prototypes 01

    nE = 12,500 rpm
    nA = 25,000 rpm
    P = 250 kW

  • Customized Gearbox Prototypes 02

    nE = 14,000 rpm
    nA = 40,000 rpm
    P = 250 kW

  • Customized Gearbox Prototypes 03

    nE = 4,790 rpm
    nA = 17,280 rpm
    1,1 ° angular offset
    shiftable
    P = 1.9 MW

  • Customized Gearbox Prototypes 04

    nE = 3,000 U/min
    nA = 40,000 U/min
    P = 56 kW

  • Customized Gearbox Prototypes 05

    nE = 4,500 rpm
    nA = 3,560 rpm
    3.5 ° beveloid gears
    P = 600 kW

  • Customized Gearbox Prototypes 06

    nE = 11,500 rpm
    nA = 24,000 rpm
    P = 250 kW

  • Customized Gearbox Prototypes 07

    nE = 12,000 rpm
    nA = 160,000 rpm
    P = 85 kW

  • Customized Gearbox Prototypes 08

    n = 60,000 rpm
    P = 45 kW
    hypercritical operation